ʻO ka pepa hui daimana planar wili S1608
Wikiō
He mea ʻoki PDC planar hana kiʻekiʻe ʻo S1608 he 15.88 mm (≈16 mm), i haku ʻia me kahi papa daimana micron-grade a me kahi substrate tungsten carbide ikaika kiʻekiʻe, i hoʻopaʻa ʻia ma lalo o ka mahana a me ke kaomi kiʻekiʻe loa (1400–1600°C, 5–6 GPa). Loaʻa iā ia ka mānoanoa daimana 2.1 mm, ka chamfer 0.4 mm, a me ke kiʻekiʻe holoʻokoʻa 8.0 mm. Hoʻolālā ʻia no nā ʻano palupalu a paʻakikī waena (ikaika compressive <120 MPa), kaulike ia i ke kūpaʻa ʻaʻahu kiʻekiʻe, ka paʻakikī o ka hopena, a me ke kūpaʻa wela—e lilo ia i koho nui no ka ʻaila/kinoea, ka lua wai, ka eli ʻana, a me ka ʻeli geothermal.
Papa ʻŌlelo Hoʻohālikelike
| Kumu Hoʻohālike NO. | S1608 | Ka lōʻihi | Kūlana Maʻamau |
| ʻAno | Mea ʻoki/hoʻokomo/pihi PDC | Mea Hana | ʻO ka Carbide Tungsten |
| Hoʻohana | ʻEli luawai, kahua ʻaila, kahua kinoea, ʻoihana mining, kūkulu hale | Ke kū'ē ʻana i ka ʻaʻahu | Kiʻekiʻe Loa |
| Paʻa Wela | 750℃,800℃,850℃,900℃ | Kaʻina Hana | Hthp Sintering |
| Papa Daimana | PCD | Mea Substrate | ʻO ka Carbide Tungsten |
| Kiʻekiʻe holoʻokoʻa | 5~34 | Hoʻomanawanui | ±0.02mm |
| Paʻakikī o ka hopena | Maikaʻi loa | Palapala hōʻoia | ISO 9001 |
| ʻAno | Pōʻai | ʻO ka ʻūlū wili i kūlike | Nā ʻāpana wili PDC, nā ʻāpana koʻikoʻi, nā ʻāpana Tricone, nā paipu wili (Hāʻawi pū mākou i ka hana ʻana o nā ʻāpana wili maʻamau) |
| MOQ | 100PCS | Nā kikoʻī | 1608 |
| Pūʻolo Halihali | Hoʻopilikino ʻia, Pahu Carton/Lāʻau | Kumu | Kina |
| Hōʻailona kālepa | Nā Pōhaku ʻEiwa | Ka Mana Hana | 10000 ʻāpana/Makahiki |
Strata pili
- Nā ʻano palupalu: pōhaku lepo, ʻōpala, ana lanahu, lepo pālolo (<60 MPa)
- Nā ʻano paʻakikī waena: one pōhaku, pōhaku lepo, kinikini (60–120 MPa)
- Nā ʻano hana abrasive haʻahaʻa a waena (ʻike quartz <30%)
Nā Pōmaikaʻi Huahana Koʻikoʻi
Ke kūpaʻa ʻana i ka ʻaʻahu kiʻekiʻe
ʻO ka paʻakikī o ka papa daimana e hiki aku i 8000–10000 HV me ka hoʻokala ponoʻī maikaʻi loa; e hōʻike mau ana nā ʻaoʻao ʻoki hou i ka wā e hoʻohana ʻia ai, e hāʻawi ana i ke ola lōʻihi he 30× ma mua o ka carbide.
Ke kū'ē ʻana i ka hopena kiʻekiʻe a me ka haʻalulu
Hoʻopili ka substrate tungsten carbide i nā ukana hopena; hoʻonui ka interface corrugated i ka ikaika o ka hoʻopili ʻana, e pale ana i ka chipping a me ka haki ma lalo o ke kiʻekiʻe WOB/RPM.
Kūlana Paʻa Wela Maikaʻi Loa
Ke kūpaʻa wela ≥700°C me ke koʻikoʻi koena haʻahaʻa; kūʻē i ka deformation/delamination i nā mahana kiʻekiʻe, kūpono no nā lua hohonu a me nā hana hoʻomau.
Ka haki ʻana i ka pōhaku kūpono, ROP kiʻekiʻe aʻe
ʻO ka ʻoki ʻana ma muli o ka shear (ʻoi aku ka maikaʻi ma mua o ka wāwahi/wili ʻana o ka roller cone); hoʻomaikaʻi i ka wikiwiki o ke komo ʻana ma 30-50% a hoʻemi i nā huakaʻi a hoʻi mai.
Nā Ana Kūpono a me ka Hoʻohālikelike Kūpono
Anawaena 15.88±0.05 mm, kiʻekiʻe 8.0±0.1 mm, chamfer maʻamau; kūpono loa me nā pahi 16 mm/nā ʻāpana PDC no ke kau paʻa.
Kumukūʻai Haʻahaʻa
ʻOi aku ka lōʻihi o ke ola lawelawe no kēlā me kēia ʻāpana, ʻoi aku ka nui o nā kiʻi, emi iho ka pani ʻana—e hōʻemi ana i ke kumukūʻai no ka mika a me ka hoʻonui ʻana i ka ROI lōʻihi.
Nā Kikoʻī Kūpono o ka Nui
ʻO ke ana maʻamau o S1608 he 15.88 mm ke anawaena, 8.00 mm ke kiʻekiʻe holoʻokoʻa, 2.1 mm ka mānoanoa o ka papa daimana, a me 0.4 mm ka chamfer daimana. Mālama ʻia nā hoʻomanawanui paʻa ma ±0.02 mm no ke anawaena a me ±0.02 mm no ke kiʻekiʻe, e hōʻoiaʻiʻo ana i ka maikaʻi o ka batch a me ka hiki ke hoʻololi. Kūpono ia i nā bits PDC series 16 mm (5 1/2″–8 1/2″ no nā luawai aila/kinoea/wai), me nā hoʻoponopono liʻiliʻi liʻiliʻi i loaʻa ma ke noi.
Mea Hana a me ka ʻenehana Koʻikoʻi
Hana ʻia mai ka pauka daimana micron maʻemaʻe kiʻekiʻe 99.9% a me ka WC-Co carbide palaoa maikaʻi loa (6–8% cobalt) no ka paʻakikī kaulike, ka paʻakikī, a me ka conductivity thermal.
Ua sintered ʻia ma 1500°C, 5.5 GPa e hana i kahi pilina metallurgical ma waena o ke daimana a me ka carbide—ʻaʻohe papa nāwaliwali, ʻaʻohe delamination, ikaika hoʻopaʻa ≥2.5 GPa.
Hoʻokō nā hana a pau i nā kūlana ʻōnaehana honua ISO9001, ISO14001 a me ISO45001. Hana ʻia ka nānā ʻana i ʻekolu pae ma nā mea maka, nā huahana hapa-hoʻopau a me nā huahana i hoʻopau ʻia. Hiki i nā ʻōkuhi hana a pau e pili ana i ka paʻakikī o ka hopena, ke kūpaʻa wela kiʻekiʻe a me ke kūpaʻa ʻana i ka ʻaʻahu ke hōʻea i nā kūlana paʻa. Hōʻoia ka lako pololei o ka hale hana i ka maikaʻi hiki ke hoʻomalu piha ʻia.
Kahua Noi
ʻEli ʻAila a me ke Kinoea
Kūpono no nā hana luawai pāpaʻu a waena-hohonu ma ka ʻāina. Hana maikaʻi i nā ʻano pōhaku one paʻa, nā papa i hoʻopili ʻia a me nā ʻano ʻiliʻili. Pale ke kūpaʻa wela kiʻekiʻe i ka carbonization a me ka delamination, e hōʻemi ana i ka hoʻololi ʻana o ka bit a me ke kumukūʻai ʻeli holoʻokoʻa.
ʻEli ʻana a me ka ʻimi ʻana i ka ʻeli
Kūpono no ka ʻimi ʻana i nā minerala, ka ʻeli ʻana i nā tunnel a me nā papahana lua wai o ka mina. He kūpono no nā pōhaku paʻakikī kiʻekiʻe e like me ka granite a me ka quartzite. ʻO ke kūpaʻa hopena maikaʻi loa e pale aku i ka haki ʻana o ka lihi, e lawelawe ana i ke ola lōʻihi i nā ʻano hana mina haki.
Ka ʻImi ʻĀina a me ka Laʻana
ʻO ke kiʻekiʻe o ka pololei o ke ana e hōʻoiaʻiʻo ana i ka ʻeli paʻa a me ka lua wai maʻamau. Hōʻoiaʻiʻo i ka laʻana kumu hoʻokumu piha, e hoʻokō piha ana i nā koi noiʻi geological kiʻekiʻe a me ka ʻimi ʻana i nā kumuwaiwai.
ʻEnekinia Wai a me nā ʻOihana Hana
Hoʻohana nui ʻia i nā lua wai hohonu, ka ʻeli ʻana i ke kahua pou a me nā papahana kūkulu. ʻO ke komo pono ʻana i loko o nā papa pōhaku maʻamau, ka haʻahaʻa o ka ʻaʻahu a me ka hana paʻa no ka hana mau ʻana i ka pūnaewele no ka manawa lōʻihi.
Hoʻohālikelike Bit Universal
Kūlike me nā ʻāpana PDC maʻamau, nā ʻāpana koʻikoʻi a me nā mea hana wili me ka hiki ke hoʻololi maikaʻi. Loaʻa nā nui maʻamau a me nā chamfers e hoʻokō i nā koi kūlike ʻole maʻamau no nā papahana like ʻole.
Hana Hana Maʻamau
- Hoʻopilikino Nui: Anawaena 15.88–16.0 mm, kiʻekiʻe holoʻokoʻa 7.5–8.5 mm, papa daimana 1.8–2.4 mm, chamfer 0.3–0.5 mm
- Hoʻopilikino Hana: ʻAno kiʻekiʻe-ʻaʻahu (cobalt haʻahaʻa + daimana mānoanoa), ʻano pale hopena (papa i hoʻoikaika ʻia + chamfer nui), ʻano wela kiʻekiʻe (koʻikoʻi koena haʻahaʻa)
- ʻIli/ʻAno: Nā chamfers kūikawā (0.5 × 45 °), nā ʻili piʻo/ʻākau, nā uhi anti-wear/oxidation
- Pūʻulu & Hoʻopili: Nā pahu anti-static maʻamau + nā ʻeke pale wai + nā pahu paʻakikī; hāʻawi i nā palapala hōʻoia maikaʻi COC/COA
| Kumu Hoʻohālike ʻOki | Anawaena/mm | Huina | Ke kiʻekiʻe o | ʻO Chamfer o |
| S0505 | 4.820 | 4.600 | 1.6 | 0.5 |
| S0605 | 6.381 | 5.000 | 1.8 | 0.5 |
| S0606 | 6.421 | 5.560 | 1.8 | 1.17 |
| S0806 | 8.009 | 5.940 | 1.8 | 1.17 |
| S0807 | 7.971 | 6.600 | 1.8 | 0.7 |
| S0808 | 8.000 | 8.000 | 1.80 | 0.30 |
| S1008 | 10.000 | 8.000 | 1.8 | 0.3 |
| S1009 | 9.639 | 8.600 | 1.8 | 0.7 |
| S1013 | 10.000 | 13.200 | 1.8 | 0.3 |
| S1108 | 11.050 | 8.000 | 2 | 0.64 |
| S1109 | 11.000 | 9.000 | 1.80 | 0.30 |
| S1111 | 11.480 | 11.000 | 2.00 | 0.25 |
| S1113 | 11.000 | 13.200 | 1.80 | 0.30 |
| S1308 | 13.440 | 8.000 | 2.00 | 0.40 |
| S1310 | 13.440 | 10.000 | 2.00 | 0.35 |
| S1313 | 13.440 | 13.200 | 2 | 0.4 |
| S1316 | 13.440 | 16.000 | 2 | 0.35 |
| S1608 | 15.880 | 8.000 | 2.1 | 0.4 |
| S1613 | 15.880 | 13.200 | 2.40 | 0.40 |
| S1616 | 15.880 | 16.000 | 2.00 | 0.40 |
| S1908 | 19.050 | 8.000 | 2.40 | 0.30 |
| S1913 | 19.050 | 13.200 | 2.40 | 0.30 |
| S1916 | 19.050 | 16.000 | 2.4 | 0.3 |
| S2208 | 22.220 | 8.000 | 2.00 | 0.30 |
| S2213 | 22.220 | 13.200 | 2.00 | 0.30 |
| S2216 | 22.220 | 16.000 | 2.00 | 0.40 |
| S2219 | 22.220 | 19.050 | 2.00 | 0.30 |
Nā Manaʻo o nā Mea Kūʻai Mai
Mark Wilson | Luna Hoʻokele Papahana ʻEli ʻAila
Ua lōʻihi ko mākou hoʻohana ʻana i kā lākou mau mea ʻoki PDC 16mm. Hana mau lākou i nā ʻano paʻakikī me ka pale ʻana i ka ʻaʻahu ʻoi aku ka maikaʻi ma mua o nā lama ʻē aʻe. Ua hoʻemi nui ʻia ka ʻoki ʻoki, kahi e hōʻemi pono ai i kā mākou kumukūʻai ʻeli holoʻokoʻa. Hilinaʻi loa no ka laulima lōʻihi.
ʻO Carlos Rodriguez | ʻEnekinia ʻEli Mining
He paʻakikī kā mākou mau kūlana hana me ka granite a me nā ʻano haki. Loaʻa i kēia mau mea ʻoki PDC ke kūpaʻa hopena maikaʻi loa a me ke ola lawelawe lōʻihi. He kūpono loa ka pololei o ke ana, kūpono loa i kā mākou mau ʻāpana wili me ka ʻole o ka hoʻoponopono hou ʻana.
ʻO David Brown | ʻOihana Hana Kūkulu & Luawai Wai
ʻO ka lawelawe hoʻopilikino maikaʻi loa no nā nui maʻamau ʻole a me nā chamfers kūikawā. Hoʻouna mau ʻia i ka manawa. Paʻa maikaʻi nā mea ʻokiʻoki ma lalo o ka hana kahua kiʻekiʻe mau, ka komo wikiwiki ʻana a me ka hoʻohana haʻahaʻa, e kūlike piha ana i kā mākou papa hana kūkulu.
Ka hoʻopili ʻana
Palekana kēlā me kēia mea ʻoki PDC i ka haʻalulu e pale aku i ke kuʻi ʻana a me ke komo ʻana. E hoʻohana i ka ʻōpala pahu pahu pale makū a me ke kaomi, loaʻa ka hoʻopilikino pahu lāʻau no nā kauoha nui, palekana no ka lawe ʻana i kahi mamao loa.
Hoʻouna ʻana
ʻAe ʻia nā kauoha laʻana a me nā kauoha nui. Kākoʻo mākou i ka ukana wikiwiki, ka ukana ea a me ka ukana kai. ʻO ka lawa ʻana o ka hiki ke hana e hōʻoiaʻiʻo i ka manawa alakaʻi paʻa, ka lawe palekana a me ka manawa kūpono ma ka honua holoʻokoʻa.
Nā nīnau i nīnau pinepine ʻia
He aha ka ʻokoʻa ma waena o S1608 a me S1613?
A: He 8 mm ke kiʻekiʻe holoʻokoʻa o S1608 a he 2.1 mm ka papa daimana, i hoʻonohonoho pono ʻia no nā ʻano hana abrasive palupalu-waena-paʻakikī, haʻahaʻa-waena me ka hana kumukūʻai kiʻekiʻe. He 13.2 mm ke kiʻekiʻe holoʻokoʻa o S1613 a he 2.4 mm ka papa daimana, no nā ʻano hana abrasive waena-paʻakikī, kiʻekiʻe me ke ola lōʻihi a me ke kumukūʻai kiʻekiʻe.
Q: He aha nā pae WOB a me RPM i ʻōlelo ʻia?
A: WOB 15–30 kN no kēlā me kēia mea ʻoki, RPM 80–150 RPM. E hoʻohana i ka WOB haʻahaʻa + RPM kiʻekiʻe no ka pōhaku lepo palupalu; WOB kiʻekiʻe + RPM haʻahaʻa no ka pōhaku one paʻakikī-waena. E mālama i ke kahe ʻana o ka lepo 20–30 L/min no ka hoʻomaʻalili kūpono.
Q: Pehea e hoʻoholo ai i ka wā e hāʻule ai ka mea ʻoki a pono e pani ʻia?
A: E hoʻololi inā: ① ʻO ke kāʻei daimana ≥0.5 mm, ʻoki palalulu, hāʻule maopopo ʻo ROP; ② ʻO ka haki ʻana ≥1 mm, haʻalulu koʻikoʻi; ③ Delamination/nahele, wela kiʻekiʻe maʻamau ʻole.
Q: He aha ka mahana hana kiʻekiʻe loa no S1608?
A: Hiki i ka mea ʻoki ke hana mau a hiki i 700°C me ka ʻole o ka delamination a i ʻole ka graphitization. No nā luawai wela kiʻekiʻe, koho i kā mākou mana i hoʻopilikino ʻia no ke ana wela kiʻekiʻe.
Q: Hiki ke hoʻoponopono hou ʻia ʻo S1608 ma hope o ke komo ʻana?
A: ʻAe. Hiki ke wili hou ʻia a hoʻopili ʻia nā ʻaʻahu liʻiliʻi (<0.5 mm) e hoʻihoʻi i ka ʻoi. Pono ka lawelawe hoʻoponopono loea no ka ʻaʻahu nui a i ʻole ka haki ʻana; e kelepona mai iā mākou no nā kikoʻī.
