Ka hana ʻana a me ka hoʻohana ʻana i ka mea hana daimana polycrystalline

Hana ʻia ka mea hana PCD me ka polycrystalline daimana kihi pahi a me ka carbide matrix ma o ke kiʻekiʻe kiʻekiʻe a me ke kaomi kiʻekiʻe. ʻAʻole hiki iā ia ke hāʻawi wale i ka pāʻani piha i nā pono o ka paʻakikī kiʻekiʻe, kiʻekiʻe thermal conductivity, haʻahaʻa friction coefficient, haʻahaʻa thermal expansion coefficient, liʻiliʻi liʻiliʻi me ka metala a me ka non-metal, kiʻekiʻe elastic modulus, ʻaʻohe cleaving surface, isotropic, akā e noʻonoʻo pū i ka ikaika kiʻekiʻe o ka paʻakikī.
ʻO ke kūpaʻa wela, ka paʻakikī o ka hopena a me ke kūpaʻa ʻana i ka ʻaʻahu nā hōʻailona hana nui o PCD. No ka mea, hoʻohana nui ʻia i ka mahana wela a me ke koʻikoʻi koʻikoʻi, ʻo ke kūpaʻa wela ka mea nui loa. Hōʻike ka haʻawina he hopena nui ka paʻa wela o PCD i kona pale ʻana a me ka paʻakikī. Hōʻike ka ʻikepili i ka wā i ʻoi aku ka kiʻekiʻe o ka mahana ma mua o 750 ℃, ʻo ke kūpaʻa ʻaʻahu a me ka paʻakikī o ka hopena o ka PCD e emi maʻamau e 5% -10%.
ʻO ke kūlana aniani o ka PCD e hoʻoholo i kona mau waiwai. I ka microstructure, hana nā kalapona kalapona i nā paʻa covalent me nā ʻātoma pili ʻehā, e loaʻa i ke ʻano tetrahedral, a laila hana i ke aniani atomika, nona ka orientation ikaika a me ka ikaika paʻa, a me ka paʻakikī kiʻekiʻe. ʻO nā papa kuhikuhi hana nui o PCD penei: ① hiki i ka paʻakikī ke hiki i 8000 HV, 8-12 manawa o ka carbide; ② thermal conductivity ʻo 700W / mK, 1.5-9 mau manawa, ʻoi aku ka kiʻekiʻe ma mua o PCBN a me ke keleawe; ③ ʻO ka nui o ka friction he 0.1-0.3 wale nō, ʻoi aku ka liʻiliʻi ma mua o 0.4-1 o ka carbide, e hōʻemi nui ana i ka ikaika ʻoki; ④ ʻo 0.9x10-6-1.18x10-6,1 / 5 o ka carbide wale nō ka hoʻonui ʻana i ka wela, hiki ke hōʻemi i ka deformation thermal a hoʻomaikaʻi i ka pololei o ka hana; ⑤ a me nā mea metala ʻole ka liʻiliʻi o ka pilina e hana i nā nodules.
Loaʻa i ka Cubic boron nitride ke kūpaʻa oxidation ikaika a hiki ke hana i nā mea i loko o ka hao, akā ʻoi aku ka paʻakikī ma mua o ke daimana kristal hoʻokahi, lohi ka wikiwiki o ka hana a haʻahaʻa ka pono. He kiʻekiʻe ka paʻakikī o ka daimana kristal hoʻokahi, akā ʻaʻole lawa ka paʻakikī. ʻO Anisotropy ka mea maʻalahi i ka dissociation ma (111) ma lalo o ka hopena o ka ikaika o waho, a ua kaupalena ʻia ka hana ʻana. ʻO ka PCD he polymer i hoʻohui ʻia e nā ʻāpana daimana nui micron e kekahi mau ala. ʻO ke ʻano chaotic o ka hōʻiliʻili ʻino ʻana o nā ʻāpana e alakaʻi i kona ʻano isotropic macroscopic, ʻaʻohe kuhikuhi a me ka cleavage i ka ikaika tensile. Ke hoʻohālikelike ʻia me ka daimana kristal hoʻokahi, ʻo ka palena ʻai o PCD e hoʻemi pono i ka anisotropy a hoʻopaʻa i nā waiwai mechanical.
1. Hoʻolālā nā loina o nā mea hana ʻoki PCD
(1) Ke koho kūpono o ka nui o ka PCD
ʻO ka manaʻo, pono e hoʻāʻo ʻo PCD e hoʻomaʻemaʻe i nā kīʻaha, a ʻo ka hāʻawi ʻana i nā mea hoʻohui i waena o nā huahana e like me ka mea hiki ke lanakila i ka anisotropy. ʻO ke koho ʻana i ka nui o ka PCD e pili pū ana i nā kūlana hana. ʻO ka ʻōlelo maʻamau, hiki ke hoʻohana ʻia ka PCD me ka ikaika kiʻekiʻe, ka paʻakikī maikaʻi, ke kūpaʻa hopena maikaʻi a me ka palaoa maikaʻi no ka hoʻopau ʻana a i ʻole ka hoʻopau super, a hiki ke hoʻohana ʻia ka PCD o ka palaoa coarse no ka machining maʻamau. Hiki i ka nui o ka PCD ke hoʻopili i ka hana ʻaʻahu o ka mea hana. Hōʻike nā moʻolelo pili i ka wā e nui ai ka palaoa maka, e piʻi mālie ke kūpale ʻana me ka emi ʻana o ka nui o ka palaoa, akā inā liʻiliʻi ka nui o ka palaoa, ʻaʻole pili kēia lula.
Ua koho ʻia nā hoʻokolohua e pili ana i ʻehā pauka daimana me ka nui o ka nui o ka 10um, 5um, 2um a me 1um, a ua hoʻoholo ʻia: ① Me ka emi ʻana o ka nui o nā mea maka, ua ʻoi aku ka like o Co; me ka emi ʻana o ②, ua emi mālie ka pale ʻaʻahu a me ka pale wela o PCD.
(2) Ke koho kūpono o ka puka waha a me ka mānoanoa o ka lau
ʻO ke ʻano o ka waha maka he ʻehā mau hale: ka ʻaoʻao hoʻohuli, ka pōʻai blunt, ka ʻaoʻao blunt pōʻai hoʻohuihui a me ke kihi ʻoi. ʻO ke ʻano angular ʻoi aku ka ʻoi o ka ʻoki, wikiwiki ka wikiwiki o ka ʻoki ʻana, hiki ke hōʻemi nui i ka ʻoki ʻoki a me ka burr, hoʻomaikaʻi i ka maikaʻi o ka ʻili o ka huahana, ʻoi aku ka maikaʻi no ka alumini silika haʻahaʻa haʻahaʻa a me nā haʻahaʻa haʻahaʻa haʻahaʻa, hoʻopau metala non-ferrous. Hiki i ke ʻano pōʻai obtuse ke hoʻololi i ka waha o ka lau, e hana ana i ka R Angle, e pale pono i ka haki ʻana o ka ʻili, kūpono no ka hoʻoili ʻana i ke aniani / kiʻekiʻe silicon alumini alumini. I kekahi mau hihia kūikawā, e like me ka hohonu o ka ʻoki pāpaʻu a me ka hānai ʻana i ka pahi liʻiliʻi, ʻoi aku ka maikaʻi o ke ʻano poʻe poʻo. Hiki ke hoʻonui i ka ʻaoʻao o ka ʻaoʻao i hoʻohuli ʻia i nā kihi a me nā kihi, hoʻopaʻa i ka lau, akā i ka manawa like e hoʻonui ai i ke kaomi a me ka ʻoki ʻana i ke kūpaʻa, ʻoi aku ka maikaʻi no ka ukana kaumaha e ʻoki ana i ke alumini alumini silicon kiʻekiʻe.
I mea e maʻalahi ai ka EDM, koho maʻamau i kahi ʻāpana pepa PDC lahilahi (0.3-1.0mm), me ka papa carbide, ʻo ka nui o ka mānoanoa o ka mea hana ma kahi o 28mm. ʻAʻole mānoanoa loa ka papa carbide e pale aku i ka stratification i hoʻokumu ʻia e ka ʻokoʻa koʻikoʻi ma waena o nā ʻili pili
2, PCD mea hana hana kaʻina hana
ʻO ke kaʻina hana o ka mea hana PCD e hoʻoholo pololei i ka hana ʻoki a me ke ola lawelawe o ka hāmeʻa, ʻo ia ke kī o kāna noi a me ka hoʻomohala ʻana. Hōʻike ʻia ke kaʻina hana o ka mea hana PCD ma ke Kiʻi 5.
(1) Ka hana ʻana i nā papa huila PCD (PDC)
① Kaʻina hana o ka PDC
Hoʻokumu ʻia ka PDC me ka pauka daimana maoli a i ʻole synthetic a me ka mea hoʻopaʻa paʻa i ka wela kiʻekiʻe (1000-2000 ℃) a me ke kaomi kiʻekiʻe (5-10 atm). Hoʻokumu ka mea hoʻopaʻa paʻa i ke alahaka paʻa me TiC, Sic, Fe, Co, Ni, a me nā mea'ē aʻe e like me nā mea nui, a ua hoʻokomoʻia ke aniani daimana i loko o ka iwi o ke alahaka paʻa i keʻano o ka covalent bond. Hana ʻia ʻo PDC i nā diski me ke anawaena paʻa a me ka mānoanoa, a me ka wili ʻana a me ka poli a me nā lāʻau lapaʻau kino a me nā kemika. I ka mea nui, pono ke ʻano maikaʻi o ka PDC e mālama i nā hiʻohiʻona kino maikaʻi loa o ka daimana aniani hoʻokahi e like me ka hiki, no laila, ʻoi aku ka liʻiliʻi o nā mea hoʻohui i loko o ke kino sintering, i ka manawa like, ʻo ka hui pū ʻana o nā mea paʻa DD e like me ka hiki.
② Hoʻokaʻawale a koho ʻana i nā mea paʻa
ʻO ka mea paʻa ka mea koʻikoʻi e pili ana i ka paʻa wela o ka mea hana PCD, e pili pono ana i kona paʻakikī, ke kūpaʻa a me ke kūpaʻa wela. ʻO nā ʻano hana hoʻopaʻa PCD maʻamau: hao, cobalt, nickel a me nā metala hoʻololi ʻē aʻe. Ua hoʻohana ʻia ʻo Co a me W i hui pū ʻia e like me ka mea hoʻopaʻa paʻa, a ʻoi aku ka maikaʻi o ka hana piha o ka sintering PCD i ka wā o ke kaomi synthesis he 5.5 GPa, ʻo ka mahana sintering he 1450 ℃ a me ka insulation no 4min. SiC, TiC, WC, TiB2, a me nā mea seramika ʻē aʻe. SiC Ua ʻoi aku ka maikaʻi o ke kūpaʻa wela o SiC ma mua o ko Co, akā ʻoi aku ka haʻahaʻa o ka paʻakikī a me ka paʻakikī. Hiki ke hoʻonui i ka paʻakikī a me ka paʻakikī o ka PCD ma ka hoʻemi kūpono o ka nui o nā mea maka. ʻAʻohe mea hoʻopili, me ka graphite a i ʻole nā kumu kalapona ʻē aʻe i ke kiʻekiʻe kiʻekiʻe a me ke kaomi kiʻekiʻe i puhi ʻia i loko o kahi nanoscale polymer diamond (NPD). ʻO ka hoʻohana ʻana i ka graphite e like me ka precursor no ka hoʻomākaukau ʻana i ka NPD ʻo ia nā kūlana koʻikoʻi loa, akā ʻo ka NPD synthetic ka mea paʻakikī kiʻekiʻe loa a me nā waiwai mechanical maikaʻi loa.
ʻO ke koho ʻana a me ka hoʻomalu ʻana i nā hua ③
ʻO ka pauka daimana maka he kumu nui e pili ana i ka hana o PCD. ʻO ka hoʻomaʻamaʻa ʻana i ka micropowder daimana, me ka hoʻohui ʻana i kahi mea liʻiliʻi e pale ana i ka ulu ʻana o nā ʻāpana daimana maʻamau a me ke koho kūpono o nā mea hoʻohui sintering hiki ke kāohi i ka ulu ʻana o nā ʻāpana daimana maʻamau.
Hiki i ka NPD maʻemaʻe kiʻekiʻe me kahi ʻano like ʻole ke hoʻopau pono i ka anisotropy a hoʻomaikaʻi hou i nā waiwai mechanical. ʻO ka nanographite precursor pauka i hoʻomākaukau ʻia e ke ʻano wili pōleʻa kiʻekiʻe i hoʻohana ʻia e hoʻoponopono i ka ʻike o ka oxygen i ke kiʻekiʻe kiʻekiʻe pre-sintering, hoʻololi i ka graphite i daimana ma lalo o 18 GPa a me 2100-2300 ℃, e hana ana i ka lamella a me ka granular NPD, a ua hoʻonui ka paʻakikī me ka emi ʻana o ka mānoanoa lamella.
④ Lapaʻau kemika lohi
Ma ka mahana like (200 ° ℃) a me ka manawa (20h), ʻoi aku ka maikaʻi o ka hopena hoʻoneʻe cobalt o Lewis acid-FeCl3 ma mua o ka wai, a ʻo ka lākiō maikaʻi loa o HCl he 10-15g / 100ml. Hoʻomaikaʻi ka paʻa wela o ka PCD i ka piʻi ʻana o ka hohonu hoʻoneʻe cobalt. No ka ulu ʻana o ka PCD, hiki i ka mālama ʻana i ka waikawa ikaika ke hoʻopau loa iā Co, akā he mana nui i ka hana polymer; e hoʻohui iā TiC a me WC e hoʻololi i ke ʻano polycrystal synthetic a hui pū me ka lāʻau waikawa ikaika e hoʻomaikaʻi i ka paʻa o PCD. I kēia manawa, hoʻomaikaʻi ka hana hoʻomākaukau o nā mea PCD, maikaʻi ka paʻakikī o ka huahana, ua hoʻomaikaʻi maikaʻi ʻia ka anisotropy, ua ʻike i ka hana pāʻoihana, e ulu wikiwiki ana nā ʻoihana pili.
(2) Ka hana ʻana o ka lau PCD
① kaʻina ʻoki
He kiʻekiʻe ka paʻakikī o ka PCD, ke kūpaʻa maikaʻi a me ke kaʻina ʻoki paʻakikī.
② kaʻina hana wili
ʻO ka PDC a me ke kino pahi ma ka hoʻopili mechanical, ka hoʻopaʻa ʻana a me ka brazing. ʻO Brazing ka mea e paʻi ai i ka PDC ma ka carbide matrix, e like me ka vacuum brazing, vacuum diffusion welding, high frequency induction heating brazing, laser welding, etc. ʻO ka maikaʻi o ka welding e pili ana i ka flux, welding alloy a me ka wela welding. ʻO ka wela o ka welding (ma lalo o 700 ° ℃) ka hopena nui loa, ʻoi aku ka kiʻekiʻe o ka mahana, maʻalahi ke kumu i ka graphitization PCD, a i ʻole "over-burning", e pili pono ana i ka hopena welding, a me ka haʻahaʻa haʻahaʻa e alakaʻi i ka lawa ʻole o ka ikaika wili. Hiki ke hoʻomalu ʻia ka mahana welding e ka manawa insulation a me ka hohonu o ka ʻulaʻula PCD.
③ kaʻina wili ʻana
ʻO ke kaʻina hana wili PCD ke kī i ke kaʻina hana. ʻO ka mea maʻamau, ʻo ka waiwai kiʻekiʻe o ka maka a me ka ʻili i loko o 5um, a ʻo ka radius arc i loko o 4um; ʻO ka mua a me ka ʻoki ʻana i hope e hōʻoia i ka pau ʻana o ka ʻili, a e hoʻemi i ka ʻoki mua ʻana o Ra i 0.01 μm e hoʻokō i nā koi aniani, e hoʻoheheʻe i nā ʻāpana ma ka ʻili pahi mua a pale i ka pahi pipili.
ʻO ke kaʻina wili ʻana i ke daimana ka huila wili mīkini wili mīkini, ka wili uila uila (EDG), ka mea hoʻopaʻa metala ʻoi aku ka paʻakikī abrasive wili huila online electrolytic hoʻopau ʻana i ka maka wili (ELID), ka mīkini wili hui. I waena o lākou, ʻo ke daimana wili huila mechanical blade grinding ka mea ʻoi loa, ka mea i hoʻohana nui ʻia.
Nā hoʻokolohua e pili ana: ① ʻo ka huila wili wili e alakaʻi i ka hiolo nui o ka maka, a emi ka nui o ka huila wili, a ʻoi aku ka maikaʻi o ka maka; pili loa ka nui o ka huila wili ② i ka maikaʻi o ka lau o nā mea hana PCD maikaʻi a i ʻole nā ​​mea hana PCD ʻāpana ultrafine, akā ua kaupalena ʻia ka hopena i nā mea hana PCD ʻeleʻele.
ʻO ka noiʻi pili ʻana ma ka home a me nā ʻāina ʻē e kālele nui ana i ka mīkini a me ke kaʻina hana o ka wili ʻana. I loko o ka mīkini wili ʻili, ʻo ka wehe ʻana i ka thermochemical a me ka wehe ʻana i ka mīkini ka mea nui, a ʻo ka wehe ʻana i ka palupalu a me ka wehe ʻana i ka luhi he liʻiliʻi. I ka wā e wili ai, e like me ka ikaika a me ka wela o nā huila wili daimana, e hoʻomaikaʻi i ka wikiwiki a me ka neʻe pinepine ʻana o ka huila wili e like me ka hiki, e pale i ka brittleness a me ka hemo ʻana, hoʻomaikaʻi i ka nui o ka wehe ʻana i ka thermochemical, a hoʻemi i ka ʻili o ka ʻili. He haʻahaʻa ka roughness o ka wili maloʻo, akā maʻalahi ma muli o ke kiʻekiʻe o ka hoʻololi ʻana i ka mahana, puhi i ka ʻili mea hana,
Pono e hoʻolohe i ke kaʻina hana wili ʻili: ① koho i nā ʻāpana kaʻina hana wili maka kūpono, hiki ke hoʻonui i ka maikaʻi o ka waha, ʻoi aku ka maikaʻi o ka ʻaoʻao o mua a i hope. Eia naʻe, e noʻonoʻo pū i ka ikaika wili kiʻekiʻe, nui ka poho, haʻahaʻa wili maikaʻi, kiʻekiʻe ke kumu kūʻai; ② koho i ka maikaʻi huila wili kūpono, e like me ke ʻano binder, ka nui o ka nui, ka hoʻopaʻa ʻana, ka mea hoʻopaʻa, ka lole wili huila, me nā kūlana wili maloʻo maloʻo a maloʻo, hiki ke hoʻonui i ka mea hana i mua a me ke kihi hope, ka waiwai passivation tip a me nā ʻāpana ʻē aʻe, ʻoiai e hoʻomaikaʻi i ka maikaʻi o ka ʻili o ka mea hana.
He ʻano ʻano like ʻole nā huila wili daimana paʻa like ʻole, a ʻokoʻa ka mīkini wili a me ka hopena. He palupalu ka huila one daimana Resin, He maʻalahi ka hāʻule mua ʻana o nā ʻāpana wili, ʻaʻohe pale wela, hiki ke hoʻololi ʻia ka ʻili e ka wela, ʻO ka ʻili wili ʻana he maʻalahi ke komo i nā hōʻailona, Nui ʻino; Mālama ʻia ka huila wili daimana metala ma ka wili ʻana, maikaʻi formability, surfacing, haʻahaʻa haʻahaʻa roughness o ka pahi wili, ʻoi aku ka maikaʻi, akā naʻe, ʻo ka hiki ke hoʻopaʻa ʻia o nā mea wili i mea e ʻilihune ai ka ʻoki ʻana, a maʻalahi ka ʻoki ʻoki e waiho i kahi ākea hopena, Ke kumu o ka pōʻino marginal koʻikoʻi; He ikaika maʻalahi ka huila wili daimana Ceramic, ʻO ka hana hoʻohiwahiwa pilikino maikaʻi, ʻoi aku ka nui o nā pores i loko, Favfor ka hoʻohemo ʻana i ka lepo a me ka wela wela, Hiki ke hoʻololi i nā ʻano coolant, ʻO ka haʻahaʻa haʻahaʻa haʻahaʻa, ʻaʻole i luhi ʻia ka huila wili, Paʻa maikaʻi ke ʻano, ʻO ka pololei o ka hana kiʻekiʻe loa, ʻO ke kino o ke daimana wili a me ka binder alakaʻi i ka ʻili. E hoʻohana e like me ka hana ʻana i nā mea hana, ka hana wili piha, ka lōʻihi abrasive a me ka maikaʻi o ka ʻili o ka mea hana.
ʻO ka noiʻi e pili ana i ka hana wili ʻana e nānā nui i ka hoʻomaikaʻi ʻana i ka huahana a me ke kumukūʻai hoʻokele. ʻO ka maʻamau, hoʻohana ʻia ka helu wili Q (ka wehe ʻana o ka PCD i kēlā me kēia manawa) a me ka lākiō ʻaʻahu G (ka ratio o ka wehe ʻana o ka PCD i ka poho huila wili) e hoʻohana ʻia ma ke ʻano loiloi loiloi.
ʻO ka mea aʻoaʻo Kelemania ʻo KENTER e wili ana i ka mea hana PCD me ke kaomi mau, hoʻāʻo: ① hoʻonui i ka wikiwiki o ka huila wili, ka nui o ka PDC a me ka neʻe ʻana o ka mea hoʻomaha, hoʻemi ʻia ka wili a me ka lakene lole; ② hoʻonui i ka nui o ka wili ʻana, hoʻonui i ke kaomi mau, hoʻonui i ka neʻe ʻana o ke daimana i ka huila wili, ka nui o ka wili a me ka hoʻonui ʻana i ka lākiō; ③ ʻOkoʻa ke ʻano binder, ʻokoʻa ka helu wili a me ka lakene lole. KENTER Ua aʻo ʻia ke kaʻina hana wili maka o ka mea hana PCD, akā ʻaʻole i kālailai ʻia ka mana o ke kaʻina wili ʻili.

3. Hoʻohana a me ka hemahema o nā mea hana ʻoki PCD
(1) Ke koho ʻana i nā ʻāpana ʻokiʻoki
I ka wā mua o ka mea hana PCD, ua hele mālie ka waha ʻoi, a ʻoi aku ka maikaʻi o ka ʻili o ka mīkini. Hiki i ka passivation ke wehe pono i ka micro gap a me nā burrs liʻiliʻi i lawe ʻia e ka wili ʻana, e hoʻomaikaʻi i ka maikaʻi o ka ʻili o ka ʻoki ʻoki, a i ka manawa like, e hana i kahi radius circular e ʻoki a hoʻoponopono i ka ʻili i hana ʻia, pēlā e hoʻomaikaʻi ai i ka maikaʻi o ka ʻili o ka mea hana.
ʻO ka mea hana PCD e wili ana i ka alumini alumini, ʻo ka wikiwiki o ka ʻoki ʻana i ka 4000m / min, ʻo ka hoʻoili ʻana o ka lua ma 800m / min, ʻo ka hoʻoili ʻana o ka metala non-ferrous elastic-plastic kiʻekiʻe e lawe i ka wikiwiki huli kiʻekiʻe (300-1000m / min). Manaʻo ʻia ka nui o ka hānai ma waena o 0.08-0.15mm/r. Nui loa ka nui o ka hānai, hoʻonui i ka ikaika oki, hoʻonui i ke koena geometric wahi o ka ʻili mea hana; liʻiliʻi ka nui o ka hānai, hoʻonui i ka wela o ka ʻoki ʻana, a me ka hoʻonui ʻana i ka lole. Hoʻonui ka hohonu o ka ʻoki ʻana, piʻi ka ikaika o ka ʻoki ʻana, piʻi ka wela o ka ʻoki ʻana, hoʻemi ke ola, ʻoi aku ka hohonu o ka ʻoki ʻana e hiki ke hāʻule maʻalahi ka lau; ʻO ka hohonu o ka ʻoki liʻiliʻi e alakaʻi i ka paʻakikī ʻana i ka mīkini, ka ʻaʻahu a me ka hāʻule ʻana o ka lau.
(2) ʻAʻahu i ke ʻano
ʻO ka mea hana hana mea hana, ma muli o ka friction, ka wela kiʻekiʻe a me nā kumu ʻē aʻe, ʻaʻole hiki ke ʻaʻahu. ʻO ka ʻaʻahu ʻana o ka mea hana daimana he ʻekolu mau ʻanuʻu: ʻo ka pae ʻaʻahu wikiwiki mua (ʻike ʻia hoʻi ʻo ka pae hoʻololi), ka pae ʻaʻahu paʻa me ka nui o ka hoʻohana mau ʻana, a me ka pae ʻaʻahu wikiwiki ma hope. Hōʻike ka pae ʻaʻahu wikiwiki i ka hana ʻole o ka mea hana a pono e wili hou. ʻO nā ʻano ʻano o ka ʻoki ʻoki ʻana i ka lole adhesive (ʻaʻahu hoʻoheheʻe anuanu), ka lole diffusion, ka lole abrasive, ka lole oxidation, etc.
ʻOkoʻa mai nā mea hana kuʻuna, ʻo ke ʻano o ka ʻaʻahu o nā mea hana PCD he lole adhesive, diffusion a me ka polycrystalline layer damage. I waena o lākou, ʻo ka pōʻino o ka papa polycrystal ke kumu nui, ka mea i hōʻike ʻia e like me ka hāʻule ʻana o ka lau ma muli o ka hopena o waho a i ʻole ka nalowale o ka adhesive i PDC, e hana ana i kahi āpau, nona ka pōʻino mechanical kino, hiki ke alakaʻi i ka hōʻemi ʻana i ka hana pololei a me ka ʻōpala o nā mea hana. ʻO ka nui o ka ʻāpana PCD, ke ʻano o ka ʻili, ke kihi ʻili, nā mea hana a me nā ʻāpana hana e hoʻopilikia i ka ikaika o ka ʻili a me ka ʻoki ʻana, a laila e hoʻopōʻino i ka papa polycrystal. I ka hoʻomaʻamaʻa ʻenekinia, pono ke koho ʻia ka nui o nā mea waiwai maka, nā ʻāpana mea hana a me nā ʻāpana hana e like me nā kūlana hana.

4. ʻO ka ulu ʻana o nā mea hana ʻoki PCD
I kēia manawa, ua hoʻonui ʻia ka hoʻohana ʻana o ka mea hana PCD mai ka huli kuʻuna i ka wili, wili, ka wikiwiki wikiwiki, a ua hoʻohana nui ʻia ma ka home a ma waho. ʻO ka hoʻomohala wikiwiki ʻana o nā kaʻa uila ʻaʻole i lawe wale i ka hopena i ka ʻoihana kaʻa kuʻuna, akā lawe pū kekahi i nā luʻina ʻike ʻole i ka ʻoihana mea hana, e koi ana i ka ʻoihana mea hana e hoʻolalelale i ka optimization a me ka hana hou.
ʻO ka hoʻohana ākea o nā mea hana ʻoki PCD ua hohonu a hoʻolaha i ka noiʻi a me ka hoʻomohala ʻana i nā mea hana ʻoki. Me ka hohonu o ka noiʻi ʻana, ʻoi aku ka liʻiliʻi a me ka liʻiliʻi o nā kikoʻī PDC, ʻoi aku ka maikaʻi o ka hoʻomaʻemaʻe ʻana i ka palaoa, ka like ʻana o ka hana, ka wili ʻana a me ka lākiō lole ʻoi aku ka kiʻekiʻe a ʻoi aku ka kiʻekiʻe, ke ʻano a me ke ʻano o ke ʻano. Aia nā kuhikuhi noiʻi o nā mea hana PCD: ① noiʻi a hoʻomohala i ka papa PCD lahilahi; ② noiʻi a hoʻomohala i nā mea hana PCD hou; ③ noiʻi no ka hoʻopaʻa pono ʻana i nā mea hana PCD a hoʻemi hou i ke kumukūʻai; ④ hoʻomaikaʻi ka noiʻi ʻana i ke kaʻina hana wili puʻupuʻu PCD no ka hoʻomaikaʻi ʻana i ka pono; ⑤ noiʻi ʻoi aku ka maikaʻi o nā mea hana PCD a hoʻohana i nā mea hana e like me nā kūlana kūloko; ⑥ koho pono ka noiʻi ʻoki ʻana i nā ʻāpana e like me nā mea i hana ʻia.
hōʻuluʻulu pōkole
(1) ʻO ka hana ʻoki ʻana i nā mea hana PCD, hoʻopau i ka hemahema o nā mea hana carbide he nui; i ka manawa like, ʻoi aku ka haʻahaʻa o ke kumukūʻai ma mua o ka mea hana daimana kristal hoʻokahi, i ka ʻoki ʻana i kēia wā, he mea hoʻohiki;
(2) E like me ke ʻano a me ka hana o nā mea i hana ʻia, kahi koho kūpono o ka nui o nā ʻāpana a me nā ʻāpana o nā mea hana PCD, ʻo ia ke kumu o ka hana ʻana a me ka hoʻohana ʻana,
(3) He paʻakikī kiʻekiʻe ka mea PCD, ʻo ia ka mea kūpono no ka ʻoki ʻana i ka ʻāpana pahi, akā lawe pū mai ia i ka paʻakikī no ka ʻoki ʻana i nā mea hana. I ka hana ʻana, e noʻonoʻo pono i ka paʻakikī o ke kaʻina hana a me nā pono hana, i mea e hoʻokō ai i ka hana maikaʻi loa;
(4) ʻO nā mea hana PCD ma ka moku pahi, pono mākou e koho pono i nā ʻokiʻoki, ma ke kumu o ka hālāwai ʻana i ka hana o ka huahana, e like me ka hiki ke hoʻolōʻihi i ke ola lawelawe o ka mea hana i mea e hoʻokō ai i ke koena o ke ola o ka mea hana, ka hana pono a me ka maikaʻi o ka huahana;
(5) E noiʻi a hoʻomohala i nā mea paahana PCD hou e lanakila ai i kona mau hemahema
Loaʻa kēia ʻatikala mai ka "pūnaewele mea paʻakikī"

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Ka manawa hoʻouna: Mar-25-2025